Plastic toy moulds are crafted with precise engineering to achieve accurate dimensions and details in the finished toys. Computer-aided design (CAD) and computer numerical control (CNC) machining are typically used to manufacture moulds with tight tolerances, ensuring consistent quality and proper fitting of toy parts.
Modern toy moulds often feature complex cavities that allow for intricate details such as facial expressions, patterns, or textures. This complexity enhances the visual appeal and tactile experience of toys.
Multi-cavity moulds can produce multiple identical toy parts in a single injection cycle, improving production speed and efficiency.
An essential feature of plastic toy moulds is the integrated cooling channels. These channels circulate coolant, usually water, to control the mould's temperature during production. Effective cooling reduces cycle time, improves surface finish, and minimizes defects such as warping or shrinkage.
After the plastic solidifies, the toy part must be ejected from the mould cavity. Plastic toy moulds include an ejection system, typically composed of ejector pins or plates, which push the finished toy out without damaging its shape or surface.
The surface of the mould cavity can be polished or textured to influence the toy's appearance. For example, a glossy mould surface produces shiny toys, while a matte or patterned finish creates a different visual or tactile effect.
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Toy racket molds are engineered with ergonomic considerations to provide a comfortable grip and enhance playability. The handle is designed with a suitable size and shape to fit different hand sizes, allowing users to hold and swing the racket effortlessly. The grip is often textured or contoured to provide a secure hold and prevent slippage during intense play. The weight distribution of the racket is carefully balanced to ensure easy maneuverability and reduce strain on the user's arm.